In the field of industrial automation, we have implemented very different projects. They included production lines with several production stations with significant efficiency, installations consisting of dozens of drives and various sensors, or installations with HMI panels with diagonals over 15”, as well as many other interesting projects.
Our implemented projects can be found, among others, in companies such as: TOYOTA, WHIRPOOL, VOLVO, CERSANIT, WOSANA, TENZI, ELECTROLUX, SELENA, EBS INKJET, HELIO, MEGARON, UTC AEROSPACE SYSTEM, HAMILTON and many others.
Below we present a few selected photos from the implementations:
Operation parameters set from the HMI12″ panel, operating parameters maintained by the PLC.
The device had three independent systems: heating of the medium, heating of the beer, maintaining constant parameters of pasteurization.
The systems operated based on PID controllers, based on information from pressure, temperature and flow sensors.
Driver elements, in the field of pneumatic actuators, electric sensors powered from frequency converters, heating system.
The functionality of the system included: presentation of the pasteurization process and status of the system in graphical form (synoptic panel, chart generation), data archiving on SD card, automatic and manual operation modes, handling of alarm events, RS485 communication.
The system is made in standard version for the food industry.
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Project of control and power cabinets for grain dryer. The scope of work included design and selection of components. The device was also commissioned. The process required maintaining the set temperature at the dryer inlet (PID controller). The control is implemented on the basis of feedback signals from PT100 sensors. Implementation of automatic processes such as grain chute and dumping, continuous work with grain refilling… Software and start-up of monitoring of temperatures of grain stored in silos. Execution of alarm functions in case of exceeding temperatures in the dryer and silos. Control and circuits implemented on Eaton circuits. Drives control with SmartWire-DT
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The implementation included the preparation of a complete control system for heat pumps and a gas burner.
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The implementation included the preparation of a complete control system for the modernized herbal dryer. As part of the project, complete documentation was drawn up and control cabinets were prefabricated. A program controlling the operation of individual drives was also developed. The system of heat supply to one of the drying chambers included simultaneous control of: gas burners, heat pumps, rotary regenerator, fan assemblies. Some devices implemented algorithms using various types of PID controllers. The system is equipped with a number of sensors measuring climatic conditions in the chamber and controlling the operation of the dryer
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The project included the execution of the control system for soil transporting line, screening line and packing line. The system is made based on classic control systems
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Prefabrication of several control and power cabinets for the ventilation system of the regional hospital
DESCRIPTION OF IMPLEMENTATION:
As a part of the project, prefabrication of several control and power cabinets for ventilation in the regional hospital was made on request. The prefabrication included mechanical assembly, lying the wires, full marking of wires and apparatus components.
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Works performed as part of the order included the execution of a complete control system for the gas cogeneration unit. This system, depending on the load on the receiving network, generated an appropriate amount of electricity
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As a part of the implementation, a complete control system for the operation of the grain dryer facility was created. The implementation included the preparation of design, software and prefabrication of the cabinet and its commissioning. The functionality included, among other things, monitoring of grain temperature and its control, work sets facilitating the most frequently performed functions, monitoring of the level of grain in silos.
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DESCRIPTION OF IMPLEMENTATION:
The control cabinet was designed and made for a large-laboratory drying room designed to measure energy efficiency of drying processes using a heat pump. The control system is designed to control pump operation, ventilation unit and dryer chamber. In order to ensure the accuracy of measurements and control, the whole device is equipped with a number of transducers: temperature, pressure, differential pressure, air flow meters and operating factors. The operating parameters of individual drives installed in the system are also recorded. The controller performs the relevant calculations and, using SCADA, archives all parameters of the device’s operation.
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The control cabinet was made for a device punching details in steel sheets. Safety circuits protecting access to the safety zone were made on the basis of SICK safety relays. The device was controlled by the PLC controller SIEMENS S7-1200
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Design and construction of a control cabinet,
Assembly and commissioning of the device at the end customer’s premises,
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As part of the implementation, a simple control cabinet was made to control the work of roll conveyors and pneumatic actuators pushing the packagings between roll conveyors.